Sensistor® ILS500 F Leak Detection Filler

Sensistor ILS500 F is the filler version of the Sensistor ILS500 Leak Detection System, with complete tooling and gas filling functions and without the leak detector unit. The versatile unit can be combined with both hydrogen and helium INFICON leak detectors. The ILS500 F can perform a complete test sequence, from gas injection and evacuation to tooling connection and disconnection, gross leak test, vacuum decay test, pressure decay test, blockage test and recipe handling.  Available also in high pressure version.

Benefits

  • Complete tooling and gas filling function for high-quality automatic leak detection
  • Eliminates the need for time-consuming manual tracer gas filing
  • Less operator dependence - full control over all test steps
  • Significantly improves test quality assurance
  • Compact unit, simple to combine with all INFICON leak detectors
  • Shorter cycle times
  • The system uses well proven and tested components and subsystems

Features

  • Complete tooling and gas filling function
  • Color touch screen for easy setting the parameters
  • Downloads and back-ups through USB-port
  • Includes gross leak test prior to leak test
  • Available also in high pressure version

Typical Applications

  • Industry
  • Automotive
  • Packaging
  • RAC
  • Medical

Specifications

Type Sensistor ILS500 F Leak Detection Filler Sensistor ILS500 FHP Leak Detection Filler, high pressure model
Electrical Supplies    
Mains Voltage Single Phase, 85-260 VAC / 47-63 Hz Single Phase, 85-260 VAC / 47-63 Hz
Current 1.0 A @ 100 VAC / 0.45 A @ 230 VAC 1.0 A @ 100 VAC / 0.45 A @ 230 VAC
Power Rating 120 W max. / 33 W typical average 120 W max. / 33 W typical average
Compressed Air Supplies    
Pressure 0.35 – 0.7 MPa (50 – 100 psi) 0.6 - 0.8 MPa (87 - 116 psi)
Peak Consumption @ 0.6 MPa (87 psi) 240 l/min (508 SCFH) 240 l/min (508 SCFH)
Tracer Gas Supplies    
- Pressure 0.005 - 1.0 MPa (0.72 - 145 psi) 0.02 - 4.5 MPa (3 - 650 psi)
Recommended Composition 5% H2/95% N2 5% H2/95% N2
Evacuation    
Capacity 0.4 s/l to -50 kPa (-7.2 psi), 1.5 s/l to -80 kPa (-11.6 psi) 0.4 s/l to -50 kPa (-7.2 psi), 1.5 s/l to -80 kPa (-11.6 psi)
Max Vacuum -85 kPa (-12.3 psi) -85 kPa (-12.3 psi)
Filling    
Capacity at 1 MPa supply 0.1 s/l to 0.1 MPa (14.5 psi), 0.5 s/l to 0.6 MPa (87 psi) 0.1 s/l to 0.1 MPa (14.5 psi), 0.5 s/l to 0.6 MPa (87 psi)
Tooling Output Valves    
Cv 0.16 USGPM/psi 0.16 USGPM/psi
Qn 160 std l/min 160 std l/min
Valve type Normally closed, 3/2 valve Normally closed, 3/2 valve
Gas and Air Connection Female ISO 3/8 in. (ISO to NPT 3/8 in. adapters included) Female ISO 3/8 in. (ISO to NPT 3/8 in. adapters included)
Input / Output RS232: male, 9 pin, D-sub RS232: male, 9 pin, D-sub
Output Capacity max. 0.5 A / output (max. 2.5 A total), 24 VDC logic max. 0.5 A / output (max. 2.5 A total), 24 VDC logic
Environment    
Humidity 85% RH (non-condensing) 85% RH (non-condensing)
Ambient temperature range

+10 to +40°C
(+50 to +100°F)

+10 to +40°C
(+50 to +100°F)

Start time 20 s 20 s
Dimension (H x W x D) 295 x 275 x 330 mm
(12 x 11 x 13 in.)
295 x 275 x 330 mm
(12 x 11 x 13 in.)
Weight 16.25 kg (35.8 lb.) 16.25 kg (35.8 lb.)

Part Number

Sensistor ILS500 F Leak Detection Filler
Part Number Description
Sensistor ILS500 F Leak Detection Filler 590-571 Sensistor ILS500 F Leak Detection Filler
Sensistor ILS500 FHP Leak Detection Filler, high pressure model
Part Number Description
Sensistor ILS500 F-HP Leak Detection Filler, high pressure model 590-573 Sensistor ILS500 F-HP Leak Detection Filler, high pressure model

Accessories

Sensistor ILS500 F Leak Detection Filler
Part Number Description
590-680 No-Stop Maintenance Kit (incl. venturi pump, valves, Allen key, screwdriver etc.)
Sensistor ILS500 FHP Leak Detection Filler, high pressure model
Part Number Description
590-680 No-Stop Maintenance Kit (incl. venturi pump, valves, Allen key, screwdriver etc.)
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