Sensistor ILS500 Leak Detection System

The Sensistor ILS500 is a fully integrated leak testing system that controls tooling, tracer gas handling, test sequencing and leak testing — all behind an easy to use color touch screen display. The compact instrument helps you get a fast start for your leak testing by guiding you through the setting of parameters.  It controls the gas handling so that you have gas at the right time, the right place and at the right pressure. It makes a gross leak test before spending any tracer gas unnecessarily and also assures that the used tracer gas is evacuated after the test.  The tooling in your fixture is controlled by the ILS500, and the complete system is able to execute orders from a PLC or other type of computer.

With the dual probe possibility, you are even able to first leak test an object with the automatic probe and immediately thereafter do leak locating with the hand probe. The Sensistor ILS500 is the perfect system for solutions ranging from manual sniffing to being a key component in a fully automatic system.

The ILS500 is available as Standard model and High Pressure model.

Benefits

  • Fast test procedure set up trough guided installation on color touch screen
  • Fast sensor reaction, fast recovery: for fast testing and short cycle times
  • The Dual Probe possibility enables manual leak locating after automatic chamber test
  • Simple user interface: easy to learn and to operate
  • Easy service and sensor change: for minimum down time
  • Less operator dependence: full control over all test steps
  • Ensures proper tracer gas handling to avoid background interference
  • Suitable for filling small as well as large objects

Features

  • Fully integrated leak testing system
    Includes gas handling, tooling control and leak detection
  • Reliable leak detection
    Highly selective and sensitive hydrogen sensor
  • Downloads and back-ups through USB-port
  • Number of recipes increased to more than 100
  • Pre-evacuation and gross leak test
  • Tracer gas filling and blockage test through dual test ports
  • Tracer gas test
  • Allows for manual leak locating in combination with chamber test

Typical Applications

  • Industry
  • Automotive
  • Packaging
  • RAC
  • Medical

Specifications

Type Sensistor ILS500 Leak Detection System Sensistor ILS500 HP Leak Detection System, high pressure model
Minimum Detectable Leak Rate    
Locating Mode with P50/PK50 Standard Probe 1x10-7  mbarl/s or cc/s with 5% H2 1x10-7  mbarl/s or cc/s with 5% H2
Measuring Mode with P50/PK50 Standard Probe 0,5 ppm H2; 5x10-7 mbar l/s or cc/s with 5% H2 0,5 ppm H2; 5x10-7 mbar l/s or cc/s with 5% H2
Electrical Supplies    
Current 1.0 A @ 100 VAC / 0,45 A @ 230 VAC 1.0 A @ 100 VAC / 0,45 A @ 230 VAC
Power Rating 120 W max / 33 W typical average 120 W max / 33 W typical average
Mains voltage Single Phase, 85-260 VAC / 47-63 Hz Single Phase, 85-260 VAC / 47-63 Hz
Compressed Air Supplies    
Pressure 0.35 – 0.7 MPa (50 – 100 psi) 0.6 - 0.8 MPa (87 - 116 psi)
Peak Consumption @ 0.6 MPa (87 psi) 240 l/min (508 SCFH) 240 l/min (508 SCFH)
Tracer Gas Supplies    
- Pressure 0.005 - 1.0 MPa (0.72 - 145 psi) 0.02 - 4.5 MPa (3 - 650 psi)
Recommended Composition 5% H2/95% N2 5% H2/95% N2
Evacuation    
Capacity 0.4 s/l to -50 kPa (-7.2 psi),
1.5 s/l to -80 kPa (-11.6 psi)
0.4 s/l to -50 kPa (-7.2 psi),
1.5 s/l to -80 kPa (-11.6 psi)
Max. vacuum -85 kPa (-12.3 psi) -85 kPa (-12.3 psi)
Filling capacity at 1 MPa supply 0.1 s/l to 0.1 MPa (14.5 psi),
0.5 s/l to 0.6 MPa (87 psi)
0.1 s/l to 0.1 MPa (14.5 psi),
0.5 s/l to 0.6 MPa (87 psi)
Tooling output valves    
Valve type Normally closed, 3/2 valve
Qn 160 std l/min., Cv 0.16 USGPM/psi
Normally closed, 3/2 valve
Qn 160 std l/min., Cv 0.16 USGPM/psi
Gas and air connection Female ISO 3/8 in.
(ISO to NPT 3/8 in., adapters included)
Female ISO 3/8 in.
(ISO to NPT 3/8 in., adapters included)
Inputs / Outputs 25 pin, D-Sub with status signals 24 VDC / 0.5A
9 pin, D-Sub with RS232
Ethernet: RJ45
25 pin, D-Sub with status signals 24 VDC / 0.5A
9 pin, D-Sub with RS232
Ethernet: RJ45
Start Time 1 min 1 min
Calibration External calibration leak or calibration gas External calibration leak or calibration gas
Maintenance none none
Humidity 85% RH (non condensing) 85% RH (non condensing)
Ambient temperature range +10 to +40°C
(+50 to 100°F)
+10 to +40°C
(+50 to 100°F)
Dimensions (W x H x D) 275 x 295 x 330 mm
(11 x 12 x 13 in.)
275 x 295 x 330 mm
(11 x 12 x 13 in.)
Weight (excl. probe and probe cable) 15.2 kg
(33.5 lb.)
15.2 kg
(33.5 lb.)

Part Number

Sensistor ILS500 Leak Detection System
Part Number Description
Sensistor ILS500, Leak Detection System (complete with Hand Probe P50 and 3 m probe cable C21) 590-570 Sensistor ILS500, Leak Detection System (complete with Hand Probe P50 and 3 m probe cable C21)
Sensistor ILS500 HP Leak Detection System, high pressure model
Part Number Description
Sensistor ILS500, Leak Detection System, High Pressure Model (complete with Hand Probe P50 and 3 m probe cable C21) 590-572 Sensistor ILS500, Leak Detection System, High Pressure Model (complete with Hand Probe P50 and 3 m probe cable C21)

Accessories

Sensistor ILS500 Leak Detection System
Part Number Description
Hand Probe P50 (rigid neck) 590-780 Hand Probe P50 (rigid neck)
Hand Probe P50 Flex (flexible neck) 590-790 Hand Probe P50 Flex (flexible neck)
Robot Probe R50 (incl. C21 cable 3m and Combox) 590-920 Robot Probe R50 (incl. C21 cable 3m and Combox)
Robot Probe R50 (excl. C21 cable 3m and Combox) 590-925 Robot Probe R50 (excl. C21 cable 3m and Combox)
AP29ECO Sampling Probe, 3cc/s 590-035 AP29ECO Sampling Probe, 3cc/s
AP29ECO Sampling Probe, 1cc/s 590-036 AP29ECO Sampling Probe, 1cc/s
Calibration Leak Type A, 5x10E-2 mbarl/s @1bar 590-420 Calibration Leak Type A, 5x10E-2 mbarl/s @1bar
Calibration Leak Type B, 5x10E-3 mbarl/s @1bar 590-421 Calibration Leak Type B, 5x10E-3 mbarl/s @1bar
Calibration Leak Type C, 5x10E-4 mbarl/s @1bar 590-422 Calibration Leak Type C, 5x10E-4 mbarl/s @1bar
Calibration Leak Type E, 10g/a 590-427 Calibration Leak Type E, 10g/a
Calibration Leak Type G, 3g/a 590-429 Calibration Leak Type G, 3g/a
590-680 No-Stop Maintenance Kit (incl. venturi pump, valves, Allen key, screwdriver etc.)
Active Holder for Hand Probe (for automatic start/stop and supervision of operator procedures) 590-635 Active Holder for Hand Probe (for automatic start/stop and supervision of operator procedures)
Sensistor ILS500 HP Leak Detection System, high pressure model
Part Number Description
Hand Probe P50 (rigid neck) 590-780 Hand Probe P50 (rigid neck)
Hand Probe P50 Flex (flexible neck) 590-790 Hand Probe P50 Flex (flexible neck)
Robot Probe R50 (incl. C21 cable 3m and Combox) 590-920 Robot Probe R50 (incl. C21 cable 3m and Combox)
Robot Probe R50 (excl. C21 cable 3m and Combox) 590-925 Robot Probe R50 (excl. C21 cable 3m and Combox)
AP29ECO Sampling Probe, 3cc/s 590-035 AP29ECO Sampling Probe, 3cc/s
AP29ECO Sampling Probe, 1cc/s 590-036 AP29ECO Sampling Probe, 1cc/s
Calibration Leak Type A, 5x10E-2 mbarl/s @1bar 590-420 Calibration Leak Type A, 5x10E-2 mbarl/s @1bar
Calibration Leak Type B, 5x10E-3 mbarl/s @1bar 590-421 Calibration Leak Type B, 5x10E-3 mbarl/s @1bar
Calibration Leak Type C, 5x10E-4 mbarl/s @1bar 590-422 Calibration Leak Type C, 5x10E-4 mbarl/s @1bar
Calibration Leak Type E, 10g/a 590-427 Calibration Leak Type E, 10g/a
Calibration Leak Type G, 3g/a 590-429 Calibration Leak Type G, 3g/a
590-680 No-Stop Maintenance Kit (incl. venturi pump, valves, Allen key, screwdriver etc.)
Active Holder for Hand Probe (for automatic start/stop and supervision of operator procedures) 590-635 Active Holder for Hand Probe (for automatic start/stop and supervision of operator procedures)

Consumables

Sensistor ILS500 Leak Detection System
Part Number Description
590-292 Replacement Hydrogen Sensor for Hand Probe P60, P60 Flex, P50, P50 Flex, PX57, PX50 Flex,PK50 and PK50 Flex
Insert Probe H65 590-250 Insert Probe H65
Probe Tip Protection Caps, 50 pcs (for Hand Probe P60, P60 Flex, P50, P50 Flex, PK50, PK50 Flex, H50 and H51) 591-273 Probe Tip Protection Caps, 50 pcs (for Hand Probe P60, P60 Flex, P50, P50 Flex, PK50, PK50 Flex, H50 and H51)
Probe Tip Protection Caps, 500 pcs (for Hand Probe P50, P50 Flex, P60, P60 Flex, PK50, PK50 Flex, H50 and H51) 590-625 Probe Tip Protection Caps, 500 pcs (for Hand Probe P50, P50 Flex, P60, P60 Flex, PK50, PK50 Flex, H50 and H51)
Probe Tip Filters, 50 pcs 591-234 Probe Tip Filters, 50 pcs
Sensistor ILS500 HP Leak Detection System, high pressure model
Part Number Description
590-292 Replacement Hydrogen Sensor for Hand Probe P60, P60 Flex, P50, P50 Flex, PX57, PX50 Flex,PK50 and PK50 Flex
Insert Probe H65 590-250 Insert Probe H65
Probe Tip Protection Caps, 50 pcs (for Hand Probe P60, P60 Flex, P50, P50 Flex, PK50, PK50 Flex, H50 and H51) 591-273 Probe Tip Protection Caps, 50 pcs (for Hand Probe P60, P60 Flex, P50, P50 Flex, PK50, PK50 Flex, H50 and H51)
Probe Tip Protection Caps, 500 pcs (for Hand Probe P50, P50 Flex, P60, P60 Flex, PK50, PK50 Flex, H50 and H51) 590-625 Probe Tip Protection Caps, 500 pcs (for Hand Probe P50, P50 Flex, P60, P60 Flex, PK50, PK50 Flex, H50 and H51)
Probe Tip Filters, 50 pcs 591-234 Probe Tip Filters, 50 pcs

Spare Parts

Sensistor ILS500 Leak Detection System
Part Number Description
C21 Probe Cable, 3m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-161 C21 Probe Cable, 3m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
C21 Probe Cable, 6m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-175 C21 Probe Cable, 6m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
C21 Probe Cable, 9m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-165 C21 Probe Cable, 9m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
Sensistor ILS500 HP Leak Detection System, high pressure model
Part Number Description
C21 Probe Cable, 3m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-161 C21 Probe Cable, 3m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
C21 Probe Cable, 6m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-175 C21 Probe Cable, 6m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
C21 Probe Cable, 9m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21) 590-165 C21 Probe Cable, 9m (for Hand Probe P60, P60 Flex, P50, P50 Flex, H50, H51 and H21)
Sensor Key (for Hand Probe P60, P60 Flex, P50, P50 Flex, PX50 and PX50 Flex) 598-147 Sensor Key (for Hand Probe P60, P60 Flex, P50, P50 Flex, PX50 and PX50 Flex)
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